Chapter 4: Coilgun Mark IV

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This is the engineering notebook for the Coilgun Mark IV, a 150-joule medium energy coilgun demonstrator.

Photo of Coilgun Mark 4

This notebook describes how the various portions were designed, along with the choices and trade-offs. We avoid statements like "here is what I used" or "here is how it looks" because that would be of little help to the next coilgun designer. We specifically avoid "this part was chosen because it was handy" -- this coilgun is not constrained by a tight budget. If we need a specific part or rating, then we'll buy it.

The intended audience are people having a basic introduction to electronics, physics and algebra.

Outline

  1. Objectives
  2. Schematic
  3. High Power Design
    1. Projectiles
    2. Capacitor
    3. Estimating Kinetic Energy
    4. Estimating Timing
    5. Coil Design
    6. Silicon Controlled Rectifier
    7. Protective Diode
    8. Damping Resistor
    9. Bleeder Resistor
    10. Type of External Iron
    11. Shape of External Iron
    12. Size of External Iron
  4. Low Power Design
    1. High Voltage Power Supply
    2. Isolation Transformer
    3. Low Voltage Power Supply
    4. Charging Resistor
  5. Construction
    1. Firing Tube
    2. Retention Bolt
    3. SCR Wiring
    4. Transformer
    5. External Iron
    6. Purchases
    7. Speed Measurement
  6. Results
    1. Coil of 97 Turns
    2. Coil of 84 Turns
    3. Damping Resistor Construction
    4. Burned Coil #1 of 56 Turns
    5. Coil #2 of 56 Turns
    6. Eddy Currents
    7. Sensitivity to Starting Position
    8. Conclusions

Last update January 12, 2008 by Barry Hansen ©2007